Finite Element Modeling of the Workpiece Thermal Distortion in MQL Deep-Hole Drilling Conference Paper uri icon

abstract

  • This paper develops a three dimensional (3-D) finite element modeling (FEM) to predict the workpiece thermal distortion in minimum quantity lubrication (MQL) deep-hole drilling. Drilling-induced heat fluxes on the drilled hole bottom surface (HBS) and hole wall surface (HWS) are first determined by the inverse heat transfer method. The proposed 3-D heat carrier model consisting of shell elements to carry the HWS heat flux and solid elements to carry the HBS heat flux conducts the heat to the workpiece to mimic drilling process. A coupled thermal-elastic analysis is used to calculate the workpiece thermal distortion at each time step based on the temperature distribution. The heat carrier model is validated by comparing the temperature profiles at selected points with those from an existing 2-D axisymmetric advection model. The capability for modeling distortion in the case of drilling multiple deep-holes is also demonstrated.

name of conference

  • ASME 2011 International Manufacturing Science and Engineering Conference

published proceedings

  • ASME 2011 International Manufacturing Science and Engineering Conference, Volume 1

author list (cited authors)

  • Tai, B. L., White, S. B., Stephenson, D. A., & Shih, A. J.

citation count

  • 0

complete list of authors

  • Tai, Bruce L||White, Steven B||Stephenson, David A||Shih, Albert J

publication date

  • January 2011

publisher