A Hierarchical Optimization Approach to Optimal Production Scheduling in an Industrial Continuous Olefin Polymerization Reactor
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abstract
The time-optimal grade-transition policies, as well as the selection of the optimal grade production sequence, are calculated for a gas-phase ethylene/but-1-ene copolymerization FBR. The tuning parameters (i.e., proportional gain and integral time) of the feedback PI process controllers, as well as the time-optimal trajectories of the feedforward controllers, are treated as decision variables. A two-level decomposition approach is applied for solving the optimal-grade transition-scheduling problem, taking into account the impact of both transient operation and the sequence of grade transitions on the overall amount of off-spec polymer and overall transition time. 2009 WILEY-VCH Verlag GmbH & Co. KGaA.