Processing of Bi90Sb10 by Equal Channel Angle Extrusion
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Cast billets of Bi90Sb10 have been processed by Equal Channel Angle Extrusion (ECAE) in an effort to make the alloy in a highly textured, polycrystalline form for use as a low-temperature n-type thermoelectric material. In this initial stage, we have focused on studying the evolution of the microstructure. The cast material has a random, mm-scale grain structure. As the material is deformed, there is a strong tendency toward a bimodal grain size distribution. Much of the sample readily refines to a fine grain size of 10 microns, while the remainder maintains a coarse grain size of 300 microns even after a large amount of plastic strain is imparted. We have found that the coarse grains are Bi-rich, while the fine grains are Sb-rich. An intermediate heat treatment that improved chemical homogeneity also improved microstructure uniformity achieved in subsequent multi-pass ECAE processing. We consider possible mechanisms by which chemical inhomogeneity leads to non-uniform grain refinement in Bi1-xSbx. In addition to homogeneity, texture is required to make good quality Bi 1-xSbx alloys. Pole figure analyses of our samples show that the ECAE process can be effective in creating crystallographic texture. 2008 IEEE.
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2007 26th International Conference on Thermoelectrics